Can The New Kaveri Derivative Turbofan Engine Be Used In All TEJAS Variants?

The current Kaveri Derivative Engine (KDE), developed by India's Gas Turbine
Research Establishment (GTRE), is an evolved version of the original GTX-35VS
Kaveri turbofan engine. It is a non-afterburning variant designed for
applications like unmanned combat aerial vehicles (UCAVs) and other platforms.
The Kaveri Derivative Engine (KDE) is being further developed to include an
afterburner module capable of producing around 73–74 kN of wet thrust.
This is close to the thrust of the French Safran M88-2 engine (≈75 kN)
powering Rafale jets but still less than the current General Electric
F404-IN20 engine, which powers the TEJAS MK-1A and produces about 84 kN wet
thrust.
The ultimate Kaveri 2.0 engine version aims for thrust levels of 90 to 100 kN
but is targeted for future aircraft like the TEJAS MK-2 and Advanced Medium
Combat Aircraft (AMCA).
The TEJAS MK-1A fighter jet currently operates on the GE F404-IN20 engine,
which delivers reliable performance with 54 kN dry thrust and 84 kN wet
thrust.
This engine has been integrated, tested, and optimised specifically for the
MK-1A airframe, ensuring full operational capability and certification. HAL
and the Indian Air Force have reaffirmed their commitment to continuing GE
F404 deliveries at a steady rate until 2026 and beyond due to the complexities
and extensive re-certification effort needed to change engines on the MK-1A
airframe.
As of 2025, GTRE and the Indian Air Force are working together to mature the
Kaveri Derivative Engine with an afterburner to eventually reduce dependence
on foreign engines like the F404. However, the KDE is not yet ready to fully
replace the GE F404-IN20 on the TEJAS MK-1A due to several reasons:
The KDE's thrust output at 73-74 kN is still lower than the F404’s 84 kN,
meaning it would limit some of the MK-1A's performance and payload
capabilities.
Engine integration on an operational fighter requires extensive re-design,
flight testing, and certification, which the MK-1A was not originally
developed for with the Kaveri.
The current plan is to use the KDE for mid-life upgrades or replacements
around 2035 or later, once the engine’s maturity and reliability are proven.
The Kaveri engine family, including the KDE and the advanced Kaveri 2.0, is
viewed as a strategic, long-term indigenous engine development program that
supports India’s self-reliance goals but requires more development time.
The Kaveri Derivative turbofan engine in its current form cannot be
immediately used in the TEJAS MK-1A due to thrust and maturity constraints, as
well as certification challenges.
The TEJAS MK-1A continues to rely on the GE F404-IN20 engine for the near and
medium term. The KDE represents a promising indigenous step toward future
engine replacement and self-reliance, potentially powering upgraded or
next-generation TEJAS variants in the 2030s after further development and
successful demonstration phases.
Key differences between the Kaveri 2.0 engine and the GE F404 engine:
| Feature | Kaveri 2.0 Engine | GE F404 Engine |
|---|---|---|
| Engine Type | Low-bypass afterburning turbofan | Low-bypass afterburning turbofan |
| Dry Thrust | ~55-58 kN | ~49.1 kN |
| Afterburning (Wet) Thrust | ~90 kN or higher (targeted 90-100 kN) | ~85.4 kN |
| Weight | Target ~1,200 kg (aiming for reduced weight using advanced materials) | Approx. 1,036 kg |
| Bypass Ratio | ~0.16 | ~0.34 |
| Thrust-to-Weight Ratio | Targeted improvement with lighter design components | Approx. 5.13 (dry), 8.03 (afterburning) |
| Materials | Advanced materials such as titanium alloys, nickel-based superalloys, single crystal turbine blades | Mature material tech with robust durability |
| Digital Engine Control | Full Authority Digital Engine Control (FADEC) | Proven FADEC system |
| Development Status | Under development, targeted for next-gen aircraft like TEJAS MK-2 and AMCA | Mature and operational with global track record |
| Operational Use | Planned future use, still undergoing testing | Widely used in operational fighters including TEJAS MK-1A |
| Reliability | Yet to prove long-term reliability | Proven reliable with low maintenance requirements |
| Fuel Efficiency | Lower bypass ratio may lead to relatively lower fuel efficiency | Higher bypass ratio giving better fuel efficiency |
| Temperature Handling | Designed to handle high temperatures with advanced turbine blade tech | Proven performance in high-temperature operations |
| Geographic Adaptability | Flat-rated performance to maintain thrust across varying climates | Mature for diverse operational environments |
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